VF-VLQ Single Chamber Vacuum Brazing Furnace
Model: VF-VLQ
Temperature: 800℃
Temp Uniformity: ±4℃
Ultimate Vacuum: 6×10-4Pa
Gas Cooling Pressure: Negative Pressure
Vacuum Pump: Diffusion Pump, Mechanical Pump, Roots Pump
Application
The VLQ Series Vacuum Brazing Furnace is engineered for high-precision brazing applications, essential for automotive environmental products and electronic components. It offers unparalleled quality in brazing aluminum, copper, and stainless steel, meeting the critical demands of aerospace, automotive, and electronics industries for durable and reliable metal joining.
Technical Characteristics
Unmatched Precision Control: Our furnace delivers unparalleled accuracy in temperature regulation, ensuring the integrity of every brazing cycle with state-of-the-art thermal management technology.
Superior Vacuum Performance: Engineered with an advanced vacuum system, it achieves optimal conditions for brazing, significantly reducing impurities and enhancing joint quality.
Automated Process Integration: From loading to unloading, the entire process is automated, minimizing human error and maximizing productivity and safety.
Flexible Material Compatibility: Designed to handle a diverse range of brazing materials, our furnace is versatile enough to meet the demands of various industries, including aerospace, automotive, and electronics.
Innovative Heating Technology: Features an efficient and evenly distributed heating system, ensuring consistent quality across all workpieces without hotspots or cold zones.
Intuitive Operational Interface: Boasts a user-friendly interface that simplifies operation, making it accessible to operators of all skill levels, and reducing training time.
Main Advantages
Elevated Quality and Consistency: The precision and control offered by our furnace result in superior brazing quality, setting a new benchmark for excellence in the industry.
Sustainability and Cost Efficiency: With an emphasis on energy efficiency, our design not only lowers operational costs but also aligns with eco-friendly manufacturing practices.
Reduced Post-Processing Time: The clean brazing environment significantly cuts down on the need for post-processing, enabling a smoother transition from production to market.
Enhanced Production Throughput: High automation levels and efficient processes ensure that production capacity is maximized, keeping pace with high demand without compromising quality.
Durable and Reliable Operation: Built to last, our furnace is constructed with durability in mind, ensuring long-term reliability and reducing the need for frequent maintenance.
Customizable Solutions: We offer fully customizable solutions to meet specific production needs, providing the flexibility to adapt to new processes and materials as your manufacturing requirements evolve.
Additional Configuration
Rapid Cooling System for Increased Throughput: Our optional rapid cooling system not only ensures the safety of your workpieces but also enables quicker production cycles.
Cutting-Edge Monitoring for Flawless Operation: With advanced temperature and vacuum monitoring, including remote operation capabilities, you can expect seamless production with minimal downtime.
Customization at Your Fingertips: Tailor your furnace to your specific needs with our wide range of customizable sizes and shapes, ensuring a perfect fit for your unique production requirements.
Optimized Atmospheric Conditions for Premium Results: Select models offer atmospheric control options, allowing for specialized brazing processes that enhance the weld quality and material properties beyond standard expectations.
Furnature Descriptions
Model | Valid Zone(mm) | Max Tempimum(℃) | Heating Power(Kw) | Ultimate Vacuum (Pa) | Gas Cooling Pressure(Bar) |
VLQ-50 | 600x400x400 | 800 | 50 | 6×10-4 | Negative Pressure |
VLQ-90 | 700x500x500 | 800 | 90 | 6×10-4 | Negative Pressure |
VLQ-120 | 1200x600x600 | 800 | 120 | 6×10-4 | Negative Pressure |
VLQ-300 | 2100x900x900 | 800 | 300 | 6×10-4 | Negative Pressure |
VLQ-310 | 2100x900x1000 | 800 | 310 | 6×10-4 | Negative Pressure |
VLQ-300 | 2600x800x800 | 800 | 300 | 6×10-4 | Negative Pressure |
VLQ-450 | 2100x1200x900 | 800 | 450 | 6×10-4 | Negative Pressure |
VLQ-460 | 2100x1100x1300 | 800 | 460 | 6×10-4 | Negative Pressure |
VLQ-600 | 4000x1000x1050 | 800 | 600 | 6×10-4 | Negative Pressure |
- Chamber size and temperature according to customer need;
- Control System:Computer control,touch screen control,micro-computer control.
OEM size,temperature,vacuum system,atmosphere system can be accepted.
Let’s make something great together. Feel free to contact us by telephone or email and we will be sure to get back to you as soon as possible.☺
With Accessories
Sic or MoSi2 |
2 sets | |
Gloves |
1 pair | |
Clamp |
1 pc | |
Instruction manual |
1 book |
Company Profile
Henan Vulcan Furnace Industry Co., Ltd. was founded in 1963, formerly one of the earliest state-owned large-scale design institutes engaged in the production and research of electric furnaces in China. After the restructuring of the Design Institute in 1999, some technicians founded the Henan Electric Furnace Research Institute, mainly engaged in the production and technical consultation of various electric furnaces. In 2022, Henan Electric Furnace Research Institute integrated a number of domestic and foreign first-line supporting enterprises and changed its name to Vulcan Furnace Industry, located in the High-tech Zone of Luoyang City, Henan Province, China.
Vulcan furnace industry has passed the ISO9001 quality system certification, CE certification, a total of 3 factories, with a total area of 15000 square meters. Vulkan Furnace has more than 10 senior engineers and more than 100 workers.
With nearly 70 years of production experience and excellent quality, we have established long-term good cooperative relations with many large domestic scientific research institutes, research institutions, universities, medical institutions, large production enterprises, and listed companies.
So far, Vulcan electric furnaces have been exported to more than 30 countries and regions such as the United States, France, Russia, Canada, the United Kingdom, Australia, South Korea, Turkey, India, Pakistan, South Africa, Brazil, Thailand, and Singapore. Welcome to contact us and establish a good cooperative relationship!
Production Process
01
Automatic Cutting
The CNC machine tool used for automatic cutting can cut out very precise shapes according to the drawings, with an error of no more than 0.02mm, which ensures that the electric furnaces of Vulcan Furnace Industry have a beautiful appearance and are durable.
02
Folding Machine
Microcomputer control, safe production and protection. Set up the data sheet according to the drawing, then fold the steel plate into the specified angle. All these components form the frame of the Vulcan electric stove.
03
Welding
Precision welding, the different parts of the electric furnace are welded together, the weld seam is beautiful and reliable, and all have been polished and polished many times.
04
Epoxy Resin Spraying
Epoxy resin spraying with thickness up to the standard can accept a variety of color customization, waterproof and anti-corrosion, the surface is very good, and the color can be maintained for a long time.
05
Installation & Commissioning
Install high-quality heating elements, chambers, and wires into the furnace step by step according to the standard operating procedure for electric furnace installation. The display screen can adjust the program to English or Chinese according to customer needs.
06
Completed
Vulcan furnace has a strong mass production capacity and design level, and can manufacture different types of furnaces from small to large. The temperature is from 800-3600 degrees Celsius.
07
Package
Vulcan Furnaces has extensive experience in the packaging of electric furnaces. Heating elements that are too brittle will be individually packaged to avoid damage during transportation. The packaging includes shock-absorbing air bubble pads, wooden pallets, steel frame pallets, plywood wooden boxes, etc.
08
Transportation
Vulcan Furnace Industry has its own transport fleet, which can safely transport electric furnaces to major ports in China, ensuring the safety of the goods to the greatest extent. And we are the VIP of many global shipping companies, we can give customers the best service and price, including transporting the electric furnace directly to the customer’s warehouse. (DDU/DDP)