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VF-VSJ Vacuum Sintering Furnace
Model: VF-VSJ
Temperature: 1600℃
Temp Uniformity: ±5℃
Ultimate Vacuum: 5×10-3 or 4×10-1Pa
Gas Cooling Pressure: Negative Pressure
Vacuum Pump: Diffusion Pump, Mechanical Pump, Roots Pump
Product Description
With Accessories
About Vulcan Furnace
Product Description
Application
The VSJ Vacuum Sintering Furnace is engineered for the vacuum sintering of a broad range of materials, including cemented carbide, ceramic materials, powder injection molding parts, magnetic materials, porous materials, and other powder metallurgy components. It is particularly suited for industries requiring high precision and quality in material fabrication, such as aerospace, automotive, medical devices, and tool manufacturing.
Technical Characteristics
Optimized Heating Elements: With high-purity graphite or molybdenum elements, the VSJ furnace achieves uniform heating, critical for diverse materials from cemented carbides to ceramics, ensuring flawless sintering.
Superior Insulation: Incorporating graphite hard felt or a molybdenum-stainless steel structure, it minimizes heat loss, boosting energy efficiency and maintaining even temperatures vital for quality sintering.
Advanced Cooling: High-purity nitrogen or argon ensures controlled cooling essential for maintaining material properties, ideal for cooling-rate-sensitive materials.
Compact Automation: Its design meets environmental and energy standards with automation that simplifies operation, enhancing accessibility and efficiency for sintering tasks.
Enhanced Safety: Features like fault self-diagnosis and alarms, combined with a comprehensive protection system, ensure safety and reliability during sintering.
Precision Temperature Control: A sophisticated temperature control system guarantees uniform temperatures, crucial for consistent sintering outcomes and material integrity.
Main Advantages
Versatile Material Processing: Capable of sintering a wide array of materials, providing flexibility across various manufacturing sectors.
Enhanced Material Properties: Achieves superior sintering outcomes, enhancing the mechanical and physical properties of the processed materials.
Energy Efficient: Advanced insulation and design contribute to significant energy savings, reducing operational costs.
High-Quality Standards: Meets ISO9001: 2008, CE, AAA certification standards, ensuring reliability and excellence in performance.
User-Friendly Operation: High degree of automation and safety features make it easy and safe to operate, streamlining the sintering process.
Customizable Solutions: Offers options for dewaxing systems and specific effective area sizes, allowing customization to meet precise processing needs.
Additional Configuration
Dewaxing System Option: An equipped dewaxing system is available for materials requiring prior wax removal, enhancing the sintering quality.
Customizable Effective Area Size: Allows for the customization of the effective area size to accommodate specific project requirements or batch sizes.
Vertical Bottom Loading Structure: Optional vertical bottom loading structure facilitates easy loading and unloading of materials, ideal for heavy or complex parts.
Automated Control System: Features an advanced control system for precise operation, with programmable settings and real-time monitoring capabilities.
Furnature Descriptions
| Model | Valid Zone(mm) | Maximum Temp(℃) | Heating Power (Kw) | Ultimate Vacuum(Pa) | Gas Cooling Pressure (Bar) |
| VSJ-63 | 300x200x200 | 1600 | 63 | 5×10-3 or 4×10-1 | 2 |
| VSJ-80 | 450x300x300 | 1600 | 80 | 5×10-3 or 4×10-1 | 2 |
| VSJ-120 | 600x400x400 | 1600 | 120 | 5×10-3 or 4×10-1 | 2 |
| VSJ-150 | 700x500x500 | 1600 | 150 | 5×10-3 or 4×10-1 | 2 |
| VSJ-200 | 900x600x600 | 1600 | 200 | 5×10-3 or 4×10-1 | 2 |
| VSJ-300 | 1200x600x600 | 1320 | 200 | 5×10-3 or 4×10-1 | 2 |
- Chamber size and temperature according to customer need;
- Control System:Computer control,touch screen control,micro-computer control.
OEM size,temperature,vacuum system,atmosphere system can be accepted.
Let’s make something great together. Feel free to contact us by telephone or email and we will be sure to get back to you as soon as possible.☺
With Accessories
With Accessories
Sic or MoSi2 |
2 sets |   |
Gloves |
1 pair |  |
Clamp |
1 pc |  |
Instruction manual |
1 book |  |
About Vulcan Furnace
Company Profile
Henan Vulcan Furnace Industry Co., Ltd. was founded in 1963, formerly one of the earliest state-owned large-scale design institutes engaged in the production and research of electric furnaces in China. After the restructuring of the Design Institute in 1999, some technicians founded the Henan Electric Furnace Research Institute, mainly engaged in the production and technical consultation of various electric furnaces. In 2022, Henan Electric Furnace Research Institute integrated a number of domestic and foreign first-line supporting enterprises and changed its name to Vulcan Furnace Industry, located in the High-tech Zone of Luoyang City, Henan Province, China.
Vulcan furnace industry has passed the ISO9001 quality system certification, CE certification, a total of 3 factories, with a total area of 15000 square meters. Vulkan Furnace has more than 10 senior engineers and more than 100 workers.
With nearly 70 years of production experience and excellent quality, we have established long-term good cooperative relations with many large domestic scientific research institutes, research institutions, universities, medical institutions, large production enterprises, and listed companies.
So far, Vulcan electric furnaces have been exported to more than 30 countries and regions such as the United States, France, Russia, Canada, the United Kingdom, Australia, South Korea, Turkey, India, Pakistan, South Africa, Brazil, Thailand, and Singapore. Welcome to contact us and establish a good cooperative relationship!
Production Process
01
Automatic Cutting
The CNC machine tool used for automatic cutting can cut out very precise shapes according to the drawings, with an error of no more than 0.02mm, which ensures that the electric furnaces of Vulcan Furnace Industry have a beautiful appearance and are durable.
02
Folding Machine
Microcomputer control, safe production and protection. Set up the data sheet according to the drawing, then fold the steel plate into the specified angle. All these components form the frame of the Vulcan electric stove.
03
Welding
Precision welding, the different parts of the electric furnace are welded together, the weld seam is beautiful and reliable, and all have been polished and polished many times.
04
Epoxy Resin Spraying
Epoxy resin spraying with thickness up to the standard can accept a variety of color customization, waterproof and anti-corrosion, the surface is very good, and the color can be maintained for a long time.
05
Installation & Commissioning
Install high-quality heating elements, chambers, and wires into the furnace step by step according to the standard operating procedure for electric furnace installation. The display screen can adjust the program to English or Chinese according to customer needs.
06
Completed
Vulcan furnace has a strong mass production capacity and design level, and can manufacture different types of furnaces from small to large. The temperature is from 800-3600 degrees Celsius.
07
Package
Vulcan Furnaces has extensive experience in the packaging of electric furnaces. Heating elements that are too brittle will be individually packaged to avoid damage during transportation. The packaging includes shock-absorbing air bubble pads, wooden pallets, steel frame pallets, plywood wooden boxes, etc.
08
Transportation
Vulcan Furnace Industry has its own transport fleet, which can safely transport electric furnaces to major ports in China, ensuring the safety of the goods to the greatest extent. And we are the VIP of many global shipping companies, we can give customers the best service and price, including transporting the electric furnace directly to the customer’s warehouse. (DDU/DDP)
