VF-VYQ2 Double Chamber Vacuum Oil Quenching Gas-cooled Furnace
Model: VF-VYQ2
Temperature: 1320℃
Temp Uniformity: ±5℃
Ultimate Vacuum: 4×10-1Pa
Gas Cooling Pressure: Negative Pressure
Vacuum Pump: Diffusion Pump, Mechanical Pump, Roots Pump
Application
The VYQ2 is designed for precision heat treatment processes such as oil quenching and gas cooling, specifically targeting tool steel, mold steel, bearing steel, spring steel, and stainless steel. It’s particularly well-suited for applications demanding high-quality surface finishes and properties, like in the aerospace, automotive, and precision tool industries.
Technical Characteristics
Advanced Heating Elements: The VYQ2 employs state-of-the-art, high-purity graphite or molybdenum elements, providing even heating that’s crucial for achieving the finest heat treatment results. This precision ensures every part undergoes optimal processing for uniform material properties.
Superior Insulation: With its advanced graphite soft felt or composite metal screen insulation, the VYQ2 maximizes thermal efficiency, significantly reducing energy consumption while maintaining consistent interior temperatures.
Versatile Cooling Medium: Tailored to diverse cooling needs, the VYQ2 offers a selection between vacuum quenching oil, high-purity ammonia, or argon, facilitating rapid and even cooling essential for maintaining material integrity and enhancing mechanical properties.
High Automation Level: Featuring a highly automated, environmentally friendly system, the VYQ2 meets strict energy conservation standards, ensuring a sustainable operation that aligns with modern ecological expectations.
Durable and Reliable Operation: Thanks to its frequency conversion speed regulation and multi-speed capabilities, the VYQ2 promises an extended operational lifespan, maintaining reliability across countless cycles.
Cost-Effective and Wide Application Range: The VYQ2’s design minimizes operational costs through the reuse of quenching oil and accommodates a wide variety of materials, demonstrating unparalleled versatility and efficiency.
Main Advantages
Enhanced Material Properties: The VYQ2 guarantees exceptional hardness and mechanical strength, surpassing rigorous industry benchmarks and ensuring materials meet the highest quality standards.
Eco-Friendly Operation: Engineered with a focus on energy efficiency, the VYQ2 minimizes environmental impact, representing Vulcan Furnace’s commitment to sustainable manufacturing practices.
Operational Safety: Advanced fault self-diagnosis, along with sound and light alarms, ensure a safe working environment, while comprehensive protective measures guard against operational hazards.
Customizable Treatments: Capable of adjusting to the specific needs of various materials, the VYQ2 enables tailored treatments for achieving high-quality finishes across a diverse range of applications.
Certified Excellence: The VYQ2’s compliance with ISO9001:2008, CE, and AAA certifications underscores its quality and reliability, making it a distinguished choice in the heat treatment industry.
Extended Durability: Constructed with premium materials and leveraging cutting-edge engineering, the VYQ2 is designed for longevity, ensuring consistent performance over time.
Additional Configuration
Low-Temperature Convection Heating: An optional addition for handling materials that require meticulous temperature management, enhancing the VYQ2’s adaptability.
Hot Chamber High Vacuum System: This upgrade broadens the furnace’s utility for high-demand scenarios, offering improved vacuum levels for cleaner, more controlled heat treatments.
Customizable Effective Area Size: The VYQ2 can be tailored to accommodate specific production scales, offering flexibility for projects of any size.
Computer Control System: Integrating advanced computer controls for precise, user-friendly management of heat treatment cycles, the VYQ2 streamlines operations, ensuring optimal outcomes every time.
Furnature Descriptions
Model | Valid Zone(mm) | Maximum Temp(℃) | Heating Power (Kw) | Ultimate Vacuum(Pa) | Gas Cooling Pressure (Bar) |
VYQ2-40 | 450x300x300 | 1320 | 40 | 4*10-1 | 2 |
VYQ2-65 | 600x400x400 | 1320 | 65 | 4*10-1 | 2 |
VYQ2-80 | 700x500x500 | 1320 | 80 | 4*10-1 | 2 |
VYQ2-150 | 900x600x600 | 1320 | 150 | 4×10-1 | 2 |
- Chamber size and temperature according to customer need;
- Control System:Computer control,touch screen control,micro-computer control.
OEM size,temperature,vacuum system,atmosphere system can be accepted.
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With Accessories
Sic or MoSi2 |
2 sets | |
Gloves |
1 pair | |
Clamp |
1 pc | |
Instruction manual |
1 book |
Company Profile
Henan Vulcan Furnace Industry Co., Ltd. was founded in 1963, formerly one of the earliest state-owned large-scale design institutes engaged in the production and research of electric furnaces in China. After the restructuring of the Design Institute in 1999, some technicians founded the Henan Electric Furnace Research Institute, mainly engaged in the production and technical consultation of various electric furnaces. In 2022, Henan Electric Furnace Research Institute integrated a number of domestic and foreign first-line supporting enterprises and changed its name to Vulcan Furnace Industry, located in the High-tech Zone of Luoyang City, Henan Province, China.
Vulcan furnace industry has passed the ISO9001 quality system certification, CE certification, a total of 3 factories, with a total area of 15000 square meters. Vulkan Furnace has more than 10 senior engineers and more than 100 workers.
With nearly 70 years of production experience and excellent quality, we have established long-term good cooperative relations with many large domestic scientific research institutes, research institutions, universities, medical institutions, large production enterprises, and listed companies.
So far, Vulcan electric furnaces have been exported to more than 30 countries and regions such as the United States, France, Russia, Canada, the United Kingdom, Australia, South Korea, Turkey, India, Pakistan, South Africa, Brazil, Thailand, and Singapore. Welcome to contact us and establish a good cooperative relationship!
Production Process
01
Automatic Cutting
The CNC machine tool used for automatic cutting can cut out very precise shapes according to the drawings, with an error of no more than 0.02mm, which ensures that the electric furnaces of Vulcan Furnace Industry have a beautiful appearance and are durable.
02
Folding Machine
Microcomputer control, safe production and protection. Set up the data sheet according to the drawing, then fold the steel plate into the specified angle. All these components form the frame of the Vulcan electric stove.
03
Welding
Precision welding, the different parts of the electric furnace are welded together, the weld seam is beautiful and reliable, and all have been polished and polished many times.
04
Epoxy Resin Spraying
Epoxy resin spraying with thickness up to the standard can accept a variety of color customization, waterproof and anti-corrosion, the surface is very good, and the color can be maintained for a long time.
05
Installation & Commissioning
Install high-quality heating elements, chambers, and wires into the furnace step by step according to the standard operating procedure for electric furnace installation. The display screen can adjust the program to English or Chinese according to customer needs.
06
Completed
Vulcan furnace has a strong mass production capacity and design level, and can manufacture different types of furnaces from small to large. The temperature is from 800-3600 degrees Celsius.
07
Package
Vulcan Furnaces has extensive experience in the packaging of electric furnaces. Heating elements that are too brittle will be individually packaged to avoid damage during transportation. The packaging includes shock-absorbing air bubble pads, wooden pallets, steel frame pallets, plywood wooden boxes, etc.
08
Transportation
Vulcan Furnace Industry has its own transport fleet, which can safely transport electric furnaces to major ports in China, ensuring the safety of the goods to the greatest extent. And we are the VIP of many global shipping companies, we can give customers the best service and price, including transporting the electric furnace directly to the customer’s warehouse. (DDU/DDP)